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Metal Casting Service | Custom Cast Parts Manufacturing

Sand, investment & die casting — 0.1 to 500 kg, ferrous & non-ferrous

Part weight0.1–500 kg
Tolerance±0.1 mm (process dependent)
Lead time3–6 weeks
MOQFrom 1 (investment)
Price$2–500
MOQ50 pcs
Lead time3-6 weeks

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Overview

From single prototypes to 50,000-unit production runs, Mechpart's casting division delivers ferrous and non-ferrous cast parts through sand casting, investment casting (lost-wax), and high-pressure die casting processes. Our foundry partners handle part weights from 0.5 kg to 500 kg in materials including gray iron, ductile iron, carbon steel, stainless steel (304/316/2205), aluminum alloys (A356, ADC12), and copper-based alloys (brass, bronze). Dimensional tolerances as tight as ±0.1mm are achievable depending on the process, with comprehensive NDT inspection (X-ray, dye penetrant, ultrasonic) available for safety-critical components.

Industries served include pump and valve manufacturing (impellers, bodies, bonnets), agricultural machinery (hitch components, gearbox housings), construction equipment (bucket teeth, track idlers, boom pivots), and marine propulsion (propellers, struts, rudder stocks). We routinely cast parts with complex internal passages, thin-walled sections down to 3mm, and surface finish requirements that eliminate secondary machining operations—reducing your total landed cost.

Why choose Mechpart for casting? Because we bridge the gap between low-cost offshore foundries that ship to a PO box and premium domestic shops with year-long backlogs. Every casting project includes a solidification simulation review, a first-article inspection report with dimensional layout, and a metallurgical certificate per heat. Lead times run 3–6 weeks from pattern approval to shipment, with expedited options for urgent tooling. Cast your next project with a partner who treats quality as a process, not a promise.

Technical specifications

ProcessesSand, investment (lost-wax), gravity & high-pressure die casting
Dimensional toleranceCT5–CT8 / down to ±0.1 mm
Surface roughnessRa 1.6–12.5 µm depending on process
Wall thicknessFrom 2 mm (investment) / 1.5 mm (die)
MaterialsGray/ductile iron, carbon & stainless steel, Al, Zn, brass/bronze
NDTX-ray, dye-penetrant, ultrasonic for safety-critical parts
Post-processingCNC machining, heat treatment, surface finishing
Volume1–100,000+ pcs

Process capabilities

Investment casting

Complex near-net shapes, fine detail and excellent surface finish.

Sand casting

Large parts up to 500 kg with flexible, low-tooling-cost production.

High-pressure die casting

Thin-wall aluminium/zinc parts at high volume and repeatability.

Full machining integration

Cast + CNC-finished to final tolerance under one roof.

Materials & finishes

Surface finishes

Shot blastPowder coatPaintingAnodize (Al)PlatingMachined surfaces

Quality & certifications

  • Incoming — material certification & spectrometer verification on every lot.
  • In-process — dimensional checks at each operation with calibrated instruments.
  • First article — full CMM report, FAIR / PPAP available on request.
  • Final — visual, dimensional & surface-finish inspection with documentation.
ISO 9001:2015IATF 16949AS9100DISO 14001ISO 13485

Typical applications

Pump & valve

Impellers, bodies, bonnets, housings.

Agricultural machinery

Hitch components, gearbox housings.

Construction equipment

Bucket teeth, track idlers, boom pivots.

Marine

Propellers, struts, rudder stocks.

Frequently asked

Which casting process is right for me?

Investment for fine detail/complex shapes, sand for large/low-volume, die casting for thin-wall high-volume.

Can you machine cast parts to tolerance?

Yes — we cast and CNC-finish in-house so critical features meet drawing tolerances.

Do you test for internal defects?

X-ray, dye-penetrant and ultrasonic NDT are available for safety-critical castings.

What tooling cost should I expect?

Sand casting has the lowest tooling cost; die casting is higher but pays off at volume.

Customer reviews (2)

4.5/ 5 · 2 verified
★★★★☆

Good value, solid quality

Sand cast iron parts were well within spec. Lead time ran a couple days longer than quoted but the quality made up for it.

S Sophie LaurentBuyer, Atelier Mecanique
★★★★★

Clean castings, minimal porosity

Investment cast stainless brackets arrived with excellent surface finish and X-ray reports included. We will reorder.

D Daniel OkonkwoProject Engineer, Lagos Industrial

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