EV battery-housing brackets at production volume
An EV supplier needed IATF-compliant stamped brackets with consistent quality at scale and just-in-time delivery. We ran progressive-die stamping with PPAP, powder coating to spec and a line-aligned JIT schedule — zero line stoppages.
Background
An EV supplier needed structural battery-housing brackets produced at series volume, with the documentation and delivery discipline an automotive assembly line demands.
The challenge
Automotive production means consistent quality at scale, full PPAP documentation and just-in-time delivery synchronised to the assembly line — a missed or out-of-spec shipment can stop the line. The brackets also needed a durable corrosion-resistant finish.
Our approach
- 1
Tooled the brackets for progressive-die stamping to hold consistent quality at high volume.
- 2
Prepared full PPAP documentation up front for automotive approval.
- 3
Powder-coated to the customer's specification for corrosion protection.
- 4
Aligned a just-in-time delivery schedule to the assembly line's takt.
Quality & inspection
Parts ship IATF 16949-compliant with PPAP documentation and capability data, on a JIT schedule built around the customer's line.